PE Insulated Air Core/Jelly Filled Paired Railway Signalling Cables (RF 0.3)

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Application

The cables are designed to give good protection to the cable cores against inductive interference (RF=0.3). The cables are used for outdoor signaling equipment.

Standards

construction of PE Insulated Air Core/Jelly Filled Paired Railway Signalling Cables (RF 0.3)

• RENFE E.T. 03.365.051.6

 

 

 

Construction

Conductors

Solid annealed bare copper 0.9/1.4mm as per ASTM B-3/class 1 of IEC 60228

Insulation

Solid polyethylene as per ASTM D 1248/IEC 60708

Twisted Pairs

Two insulated conductors are twisted into pairs with varying lays to minimize crosstalk

Cable Core Assembly

The cores are cabled together in concentric layers to form the cable core. Units are identified by colour coded binders

Core Filling (optional)

The cable core interstices can be filled with petroleum jelly to avoid longitudinal water penetration inside the cable

Core Wrapping

One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap

Moisture Barrier (optional)

An optional copolymer coated aluminium tape of 0.2mm is applied longitudinally with an overlap

Bedding

PE or LSZH

Electrostatic Screen

Corrugated copper tape of 0.12mm is applied longitudinally with overlap

Electrostatic Armour

Two high permeability steel tapes of 0.5mm are helically applied with gap. The outer tape will cover the gap left by the inner one

Sheath

PVC or LSZH

Ripcord

Nylon ripcord may be placed parallel to the cores to facilitate sheath removal

Electrical Properties

Nominal Conductor Diameter

mm

0.9

1.4

Conductor Size

mm2

0.636

1.539

Maximum Conductor Resistance @20°C

Ω/km

28

12.1

Minimum Insulation Resistance @500V DC

MΩ.km

35000

5000

Reduction Factor Rk (50Hz)  Induced Voltage Em 100V/Km

 

0.3

0.3

                                      Induced Voltage Em 500V/Km   0.5 0.5
Maximum Resistance Unbalance

%

2.5

2.5

Maximum Mutual Capacitance @0.8KHz

nF/km

59

64

Maximum Capacitance Unbalance @1KHz pair-to-pair

pF/500m

275

275

Maximum Capacitance Unbalance @1KHz pair-to-ground

pF/500m

1200

1200

Maximum Average Attenuation @1KHz

dB/km

0.7

0.46

Maximum Average Attenuation @10KHz

dB/km

1.6

0.85

Maximum Average Attenuation @20KHz

dB/km

2.1

1.3

Dielectric Strength Conductor to Conductor 1 min

V DC

1500

1500

                          Conductor to Screen 1min   V DC 2000 2000
Dielectric Strength Conductor to Conductor 3secs  V DC 3000 3000
                          Conductor to Screen 3secs   V DC 4500 4500
Nominal Insulation Thickness

mm

0.45

0.65

Nominal Insulated Conductor Diameter

mm

1.8

2.7

Mechanical and Thermal Properties

Temperature range during operation (fixed state): -30°C – +70°C
Temperature range during installation (mobile state): -20°C – +50°C
Minimum bending radius: 15 x Overall Diameter

Colour Code

Position Number of pairs
1(Pilot) 2(Direct) 3 4 5

Centre

BLACK

NATURAL

BLUE

NATURAL

YELLOW

NATURAL

RED

NATURAL

 

 

Layers

BLACK

NATURAL

BLUE

NATURAL

YELLOW

NATURAL

RED

NATURAL

GREEN

NATURAL

Dimensions And Weight

Cable Code

Number of Pairs

Nominal Bedding/ Sheath Thickness mm

Nominal Overall
Diameter
mm

Nominal Weight kg/km

0.9mm Conductor, 1.8mm Insulated Wire
TP365-2Y2Y(CTS)2Y(DSTA)Y2P09-RF03 2 1.5/1.6 18.3

1300

TP365-2Y2Y(CTS)2Y(DSTA)Y6P09-RF03 6 1.5/1.6 21.7

1425

TP365-2Y2Y(CTS)2Y(DSTA)Y10P09-RF03 10 1.5/1.6 25.2

1650

TP365-2Y2Y(CTS)2Y(DSTA)Y14P09-RF03 14 1.5/1.6 26.7

1800

TP365-2Y2Y(CTS)2Y(DSTA)Y20P09-RF03 20 1.5/1.6 29.2

2275

TP365-2Y2Y(CTS)2Y(DSTA)Y28P09-RF03 28 1.6/1.8 32.3

2450

TP365-2Y2Y(CTS)2Y(DSTA)Y38P09-RF03 38 1.7/1.8 36.0

2895

TP365-2Y2Y(CTS)2Y(DSTA)Y54P09-RF03 54 1.7/1.8 40.5

3275

TP365-2Y2Y(CTS)2Y(DSTA)Y74P09-RF03 74 1.8/2.0 45.6

3775

TP365-2Y2Y(CTS)2Y(DSTA)Y96P09-RF03 96 1.9/2.0 49.8

4275

1.4mm Conductor, 2.7mm Insulated Wire
TP365-2Y2Y(CTS)2Y(DSTA)Y2P14-RF03 2 1.5/1.6 20.2

1615

TP365-2Y2Y(CTS)2Y(DSTA)Y6P14-RF03 6 1.5/1.6 25.7

1775

TP365-2Y2Y(CTS)2Y(DSTA)Y10P14-RF03 10 1.6/1.8 30.8

2200

TP365-2Y2Y(CTS)2Y(DSTA)Y14P14-RF03 14 1.6/1.8 32.8

2525

TP365-2Y2Y(CTS)2Y(DSTA)Y20P14-RF03 20 1.7/1.8 36.5

2975

TP365-2Y2Y(CTS)2Y(DSTA)Y28P14-RF03 28 1.7/1.8 40.5

3150

TP365-2Y2Y(CTS)2Y(DSTA)Y38P14-RF03 38 1.8/2.0 45.6

3695

TP365-2Y2Y(CTS)2Y(DSTA)Y58P14-RF03 58 2.0/2.2 52.3

3975

TP365-2Y2Y(CTS)2Y(DSTA)Y74P14-RF03 74 2.1/2.2 59.1

4475

TP365-2Y2Y(CTS)2Y(DSTA)Y96P14-RF03 96 2.2/2.3 66.0

4975